R&D CENTER

As Nova Mould and Plastics, we believe that customer satisfaction can just be with the production of high quality-low cost products. Therefore, our product design and development activities in our R&D department have been arranged in a structure to answer customer expectations in the best way.

Our marketing department collects technical data and samples from our customers and market researchers, and the feasibility of launching projects are analyzed in our R&D Department. For feasible projects, technical drawings and CAD models are prepared and transferred to prototype production shop. All design and development steps are controlled by R&D engineers and technicians.

After CAD models are prepared, CAM programs are created in order to manufacture the prototype tools.

The CAD/CAM and simulation softwares utilized at our factory are:

  • CAD: CATIA, SOLIDWORKS
  • CAM: CIMATRON, ESPRIT
  • SIMULATION: SOLIDWORKS PLASTICS PREMIUM

Prototype parts are produced with the help of prototype tools. The prototype parts are tested and measured according to the customer needs and requirements.

Mouldshop

We have two mouldshops in our company. First one is located in Istanbul and the second one is located in Eskisehir within our factory. There are 5 main activities performed in our mouldshops. These are;

  • Prototype mould production
  • New mould production
  • Mould repair and modification
  • Fixture and jig production
  • Precision machining

First, the jobs orders to be done are planned by Project Management tools by the moldshop since this is a crucial element for the scheduling and planning of the projects. Then, these jobs are designed by our design team using CAD softwares such as CATIA and SOLIDWORKS. Upon the design approval by the customer, the parts are then manufactured and constructed in our mouldshop by our expert workers using CIMATRON and ESPRIT CAM softwares, and high-tech CNC machines. CNC Machining Centers, RAM EDM and CNC Wire Cut EDM machines, as well as conventional machinery such as milling machines, lathes, and surface grinders are used for these productions.

The production progress is daily recorded and monitored for flawlessly reaching deadlines for the projects.

Quotes for potential projects are offered to our customers within 72 hours.

BRAND NAMEMODELTYPEAXIS MOVEMENTYEARLOCATION
HAAS
VM-3
CNC VERTICAL MACHINING CENTER 
1020 x 650 x 762 mm.
2020ESKISEHIR MOULDSHOP
HAAS
VM-3
CNC VERTICAL MACHINING CENTER 
1020 x 650 x 762 mm.
2008ESKISEHIR MOULDSHOP
AWEA
AF-1060
CNC VERTICAL MACHINING CENTER 
1060 x 600 x 600 mm.
2014ISTANBUL MOULDSHOP
AWEA
AF-1060
CNC VERTICAL MACHINING CENTER 
1060 x 600 x 600 mm.
2015ISTANBUL MOULDSHOP
AWEA
AF-650
CNC VERTICAL MACHINING CENTER 
650 x 500 x 500 mm.
2017ISTANBUL MOULDSHOP
GENTIGER
SHCM-97
MILLING MACHINE
1200 x 260 x 480 mm.
2013ISTANBUL MOULDSHOP
GENTIGER
SHCM-97
MILLING MACHINE
1200 x 260 x 480 mm.
2016ISTANBUL MOULDSHOP
LAGUN
FTV-4
MILLING MACHINE
1000 x 380 x 480 mm.
2006ISTANBUL MOULDSHOP
LAGUN
FTV-4
MILLING MACHINE
1000 x 380 x 480 mm.
2005ESKISEHIR MOULDSHOP
TOS
FNK 2
MILLING MACHINE
780 x 360 x 300 mm.
2003
ESKISEHIR MOULDSHOP
SPM
EZ-30S
WIRE EDM
600 x 400 x 320 mm.
2013ISTANBUL MOULDSHOP
NEU-AR
ZNC-90
RAM EDM
800 x 450 mm.
2013ISTANBUL MOULDSHOP
NEU-AR
ZNC-50
RAM EDM
800 x 450 mm.
2018ISTANBUL MOULDSHOP
NEU-ARZNC-90RAM EDM
800 x 450 mm.
2020ESKISEHIR MOULDSHOP
FURKAN
KOMPAK 3
RAM EDM
700 x 400 mm.
2004ESKISEHIR MOULDSHOP
AJAN
EDM 983
RAM EDM
635 x 315 x 300 mm.
2006ISTANBUL MOULDSHOP
TOS
SN 50C
LATHEΦ 500 x 1500 mm.
1996ESKISEHIR MOULDSHOP
KRASNY BORETS
OSH 450
SURFACE GRINDER
1500*500  mm.
2006ESKISEHIR MOULDSHOP
JOEN-LIH
JL-4080 ATD
SURFACE GRINDER
800*400 mm.
2016ISTANBUL MOULDSHOP
BATLIBOI
BR 618
RADIAL DRILLING MACHINE
60 MM (Φ) DELME
2006ESKISEHIR MOULDSHOP
HELTOS
CASTOR VS40 DRILLING MACHINE

2006ESKISEHIR MOULDSHOP
WDMZQ 3040 10/1RADIAL DRILLING MACHINE
60 MM (Φ) DELME
2016ISTANBUL MOULDSHOP
TECNOMAGNETE

MAGNETIC TABLE  (2 SETS)

2005ESKISEHIR MOULDSHOP
PWB SWISS AG
EZ-30S
MAGNETIC TOOL LENGTH ADJ.

2004ESKISEHIR MOULDSHOP
URAVE
EZ-30S
ULTRASONIC POLISHING MACHINE

2007ESKISEHIR MOULDSHOP
TEMELSAN
DK-400-01


2007ISTANBUL MOULDSHOP

Plastic Injection

By the use of 47 PLC controlled Engel, Arburg and Battenfeld plastic injection moulding machines with clamping forces ranging between 50 to 700 tons, we are capable of producing plastic parts weighing from 0,5 to 2500 grams with very close tolerances and perfect surface finishes. Our injection machines are highly automated with the use of pneumatic robots, conveyors, volumetric dosing units, central material conveying and drying systems and beside the press granulators.

In our modern production facility, technical parts are produced by using engineering polymers of high-tech content. 

Production of delicate and complicated plastic parts are performed by stages starting from the design of parts, followed by plastic injection moulding and quality control which is valid for each stage.

BRAND NAME
MODEL CLAMPING FORCE (TON)
TIE BAR DIST. (mm.) YEAR ROBOT EQUIPMENT
ENGEL
DUO 4550/700 WP
700
1115*975
2017 ENGEL VIPER 20
HAITIAN
MARS 3
700
880*880
2021 HILECTRO
HAITIAN
MARS 3
700
880*880
2021 HILECTRO
BATTENFELD
UNILOG 4000
450
800*800
1997 WITTMANN W 710 ROBOT
BATTENFELD
UNILOG 4000
450
800*800
1996 WITTMANN W 710 ROBOT
ARBURG
ALLROUNDER 820 S
400
820*820
2006 WITTMANN W 710 ROBOT
ARBURG
ALLROUNDER 820 S
400
820*820
2006
WITTMANN W 710 ROBOT
ARBURG
ALLROUNDER 820 S
400
820*820
2006
WITTMANN W 710 ROBOT
HAITIAN
MARS 3
320
680*680
2021 HILECTRO
BATTENFELD
TM 2700/1900 B4
270
630*630
2003
WITTMANN W 710 ROBOT
BATTENFELD
TM 2700/1900 B4
270
630*630
2003
WITTMANN W 710 ROBOT
BATTENFELD
TM 2700/1900 B4
270 630*630
2003 WITTMANN W 710 ROBOT
ARBURG
ALLROUNDER 630 S
250 630*630
2007 WITTMANN W 710 ROBOT
ARBURG
ALLROUNDER 630 S
250
630*630
2006 WITTMANN W 710 ROBOT
ARBURG
ALLROUNDER 630 S
250
630*630
2006 WITTMANN W 710 ROBOT
ENGEL VICTORY 1060/220
220 630*630
2021
ENGEL VICTORY 1060/220
220 630*630
2019
ENGEL VICTORY 860/160
160 520*520
2021
ENGEL VICTORY 860/160
160 520*520
2021
ENGEL VICTORY 860/160
160 520*520
2021
ENGEL VICTORY 860/160
160 520*520
2017
ENGEL VICTORY 860/160
160 520*520
2017
ENGEL VICTORY 860/160
160 520*520
2019
ARBURG
ALLROUNDER 520 C
160 520*520
2003
ARBURG
ALLROUNDER 520 C
160 520*520
2003
ARBURG
ALLROUNDER 520 C
150 520*520
2006 WITTMANN W 710 ROBOT
ARBURG
ALLROUNDER 520 C
150
520*520
2006 WITTMANN W 710 ROBOT
ARBURG
ALLROUNDER 520 C
150
520*520
2005
ARBURG
ALLROUNDER 520 C
150
520*520
2003
BATTENFELD
UNILOG 4000
150 500*500
1999
ENGEL VICTORY 500/120
120 420*420
2016
ENGEL VICTORY 500/120
120 420*420
2017
ENGEL VICTORY 500/120
120 420*420
2019
ARBURG
ALLROUNDER 420 C
100 420*420
2003
ARBURG
ALLROUNDER 320 C
50 320*320
2007
ARBURG ALLROUNDER 320 C
50
320*320
2007
ARBURG
ALLROUNDER 320 C
50
320*320
2006
ARBURG
ALLROUNDER 320 C
50
320*320
2006
ARBURG
GOLDEN EDITION 320 C
50
320*320
2006
ARBURG
GOLDEN EDITION 320 C
50
320*320
2004
ARBURG
GOLDEN EDITION 320 C
50
320*320
2004
ARBURG
GOLDEN EDITION 320 C
50
320*320
2003
ARBURG
GOLDEN EDITION 320 C
50
320*320
2002
ENGEL VICTORY 200/50
50
320*320
2021
ENGEL VICTORY 200/50
50
320*320
2016
ENGEL VICTORY 200/50
50
320*320
2016
ENGEL VICTORY 200/50
50
320*320
2017
ENGEL VICTORY 200/50
50
320*320
2017
ENGEL VICTORY 200/50
50
320*320
2017

Wet Painting&Screening-Printing

In our wet painting department, we apply wet painting on all of the plastic injection moulded parts that we produce in-house according to customer surface, color, appearance, and gloss specifications. Painting is conducted in a foreign particle free clean room specially constructed for this application.

Painting and measuring equipments used in our paintshop are as follows;

  • Plastic wet painting line (Clean room technology, 2 cabins)
  • Minolta CM-26d Spectrophotometer
  • Minolta CR-300 Color Analyser
  • Minolta Multi Gloss 268 Glossmeter
  • ElektroPhysik Coating Thickness Gage
  • Rainbow Testing Device

In our screening department, we have pad printing, silk screening and hot pad printing, inkjet coding applications according to customer specifications. The equipments used in our screening department are;

  • Tampoprint - Pad Printing Machine
  • Bauer - Hot Pad Printing Machine
  • Videojet - Inkjet Coding Machine
  • Silk Screening Application and Drying Lines (2 sets)

Assembly

More than half of the plastic parts produced in our factory go through different assembly operations.

These assembly operations are;

  • Ultrasonic welding
  • Precise liquid dosing
  • Motor assembly
  • Electronic cards assembly (in ESD area)
  • Screws, bolts, ball bearings and metal parts assembly
  • Silicon pipes and foam rubbers assemby
  • Assembly of plastic tapes with different sizes

These  assembled parts which are produced under our strict quality assurance system are sent to our customers according to their special needs.


All processes throughout  our company are synchronized and managed by our ERP system, and the tracebility of all products are maintained by our barcode application. Customer and supplier orders are monitored through our web based portal system.

The oftenly used quality control equipments and tests applied by our quality assurance department are below. All of these equipments are periodically calibrated according to calibration plans.

   Quality Measurement Devices

  • DEA CMM (Global Performance 12.22.10)
  • Mitutoyo PH-A 14 Profile Projector
  • Mahr MarSurf XC20 Contour Measuring Station
  • Mitutoyo SJ-210 Surface Roughness Tester
  • Minolta CM-26d - Color Analysing Spectrophotometer
  • Minolta CR-300 - Color Analysing Chromameter
  • Minolta Multi Gloss 268 - Glossmetre
  • Digital Fan Blade Balance Measurement Device
  • ElektroPhysik - Film Thickness Measurement Device
  • TM132 - Hardness Measurement Device
  • Ceast MF20 - MFI Tester
  • Kern DBS 60-3 Mositure Analyzer
  • Precisa LS 220A SCS Density Meter
  • Stuart SMP 30 - Melting Point Tester
  • Dinamometer
  • Shoremeter
  • Torquemeter
  • Ovality Measurement Device
  • Ash Determination
  • MFI Test
  • Lauda Eco E15 Antifreeze Aging Test Device
  • Rainbow Color Testing Device 
  • Mitutoyo Digital Calipers (50-1000 mm)
  • Mitutoyo Digital Marking Gauge
  • Mitutoyo Digital Micrometer
  • CAS - Precision Scale
  • Cross-cut Test 
  • Infrared Thermometer
  • Viscosimeter